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Solid-state battery development heralds a new dawn for electric vehicles

This article originally appeared in The Patent Lawyer Magazine on 1 March 2022. Read the original version here.

A new solid electrolyte could hold the key to unlocking the true potential of electric vehicles and so much more. Developed at the University of Waterloo, it ticks many of the crucial boxes for battery performance and longevity. Here, battery technology patent expert Dr Martin Neilson explores the nature of battery innovation and ponders how this breakthrough might herald a new dawn for battery technology.

electric car charger

Limitations and drivers for wet battery innovation

Wet (liquid) electrolyte Li-ion batteries have been used for decades and lately used extensively in electric vehicles (EVs), as well as both domestic and commercial energy storage. However, it’s widely accepted that they have severe limitations due to their flammable electrolytes (which raise concerns of fire and explosion) and low to moderate power density.

The role of the electrolyte in the lithium-ion cell is to provide ion transport between the electrodes during charging and discharging, as the electrons flow via an external circuit (for example, to drive an EV motor). The electrolyte is chemically inert and, together with the internal separator, prevents direct contact between the electrodes (which would otherwise provide a ‘short’).

The rise of solid-state batteries and role of the electrolyte

Primarily in response to these concerns, solid-state electrolyte batteries have attracted significant attention. Solid-state electrolytes can be divided into organic systems, solid polymer systems and composite polymer electrolytes. Significant patent activity has been seen across all three material types, as innovators race to develop a solid medium that satisfies all important performance characteristics, including:

  • ion conductivity (for ion transport between electrodes)
  • high volume electric energy density (for example, to provide a high driving range for EVs)
  • high power density (for quick charging and discharging rates)
  • long cycle life (to avoid fast battery degradation)
  • mechanical and electrochemical stability (to withstand large volume variations within the cell)
  • scalability (while sophisticated 3D-printed solid electrolytes have demonstrated high energy density and ionic conductivity, scaling-up production can be challenging)

A breakthrough in solid-state battery technology

Recently, researchers from the University of Waterloo (Canada) developed a solid electrolyte based on a spinel structure that ticks several of the above boxes.

The electrolyte comprises lithium, scandium, indium and chlorine, and has been demonstrated high lithium-ion conductivity while preventing passage of the electrons. The researchers claim this combination is vital to create an all-solid-state battery that functions without significant capacity loss for over a hundred cycles at high voltage (above 4 volts) and thousands of cycles at intermediate voltage.

The team attributes the inclusion of chloride within the electrolyte as key to its stability at operating conditions above 4 volts. Alternative, sulphide-based solid-state electrolytes can oxidise and degrade above 2.5 volts. These require an insulating coating around the cathode material that operates above 4 volts and limits the flow of electrons and lithium ions between the electrolyte and the cathode.

It seems that the team has taken the smart step of protecting its development (via patent application WO 2021/198183 A1, filed March 2021). The International (PCT) application is focused to a solid electrolyte for energy storage, based on a crystalline solid material which mainly consists of a single spinel phase. The application describes a spinel structure with a disordered lithium-ion distribution over available tetrahedral and octahedral sites within the lattice. Interestingly, it also includes BASF SE and University of Waterloo as co-applicants.The co-ownership of potential patent rights does prompt interesting commercial questions — one key point being that most territories impose commercialisation restrictions on co-owned rights, which could pose an issue if the technology is to be widely used. Hopefully, the co-owners have a well-prepared co-ownership agreement that clearly establishes their commercial obligations and responsibilities.

In any event, it’s the success of the technology that is of critical importance. If this new spinel structure does provide a solid pathway to a high-performance solid-state lithium-ion battery, all co-owners will be well-placed to maximise their commercial position, having taken the important step of protecting the intellectual effort, development time and cost via a patent application.

For questions about protecting battery innovations with IP rights, connect with me on LinkedIn to arrange a free initial chat about your technology.

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Martin Neilson

Director, Patents
Leeds

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